Operation with Confidence
Verify strategies and interlocks, before the plant commissioning.
Overview
What is SUPCON OTS?
SUPCON OTS is a high-fidelity operator training and verification platform. By creating an accurate dynamic replica of process and control systems, it provides users with a risk-free, hands-on environment that not only standardizes operators' procedures during routine start-ups and shutdowns but also enables them to master response strategies for various emergency scenarios. This comprehensively enhances workforce skills, ensures operational safety, and accelerates the journey of plants towards intelligent digital operations.
Built for Impact
Train for Real Performance
Dynamic simulation of process & control scheme, interlock and HMI.
Turn Experience into Standards
Embed operational know-how into structured training and evaluation.
Prepare for Smart Operations
Build the foundation for digital twin and online optimization.
Key Features
High-Fidelity Process Simulation
Accurately replicate real plant behavior to improve training quality and reduce operational risk.
- 3000+ real component database and pseudo-component functionality
- Advanced thermodynamic methods ensuring reliable simulation results
- Dynamic gas-liquid equilibrium and real-time flash calculation
- High-speed engine (up to 50x real-time) for efficient scenario testing
- Proven accuracy benchmarked against leading simulation tools
1:1 DCS/SIS Simulation
Train on the exact control logic your plant runs on.
- Direct connect with real plant DCS/SIS database
- Identical HMI, alarms, and control logic behavior
- Full interlock and PID verification before plant commissioning
- Controller fault simulation for advanced training
- Seamless integration with major industrial protocols
Immersive Field Simulation
Bridge the gap between control room and field operations.
- 2D and 3D synchronized plant simulation
- 360 degree panoramic field operation station
- VR-based emergency response drills
- Pre-turnaround safety rehearsal
Intelligent Scoring & Instructor System
Turn training into measurable performance improvement.
- Real-time operation tracking and evaluation
- Automated scoring based on configured rules
- Flexible accident and scenario configuration
- Data-driven performance analysis for instructors
Case Study
Tarim 600,000 t/a Ethane-to-Ethylene Project
SUPCON delivered a high-fidelity OTS solution for the 600,000 t/a Ethane-to-Ethylene project of PetroChina Tarim Oilfield Branch, integrating DCS, SIS, and supSIM mechanism modeling. The system achieved 1:1 simulation of process units and real control logic through virtual controller technology. It enabled pre-startup verification, operator training, and interlock validation, reducing commissioning risk and improving operational safety.