SUPCON MES Solution help Boost Zhejiang Hengyi Industries Refinery and Integrated Petrochemical Project in Brunei
SUPCON signed and initiated the MES project with Hengyi Industries Sdn Bhd. (Hengyi Industries) in May 2018. In April 2019, the full MES system was launched in Pulau Muara Besar (PMB), and the project acceptance was completed in December of the same year.
8 Mt/a vacuum distillation unit , 2.35 Mt/alight hydrocarbon recovery unit, 1.5 Mt/a aromatic integrated unit (PSA), 1.3 Mt/a kerosene hydrofining unit, 2.2 Mt/a diesel hydrotreating unit, 2.2 Mt/a hydrocracking unit and project refining unit, 100 t/h acidic water stripper, 500 t/h solvent reclamation unit, 2×60,000 t/a sulfur recovery and exhaust gas treatment unit, 1 Mt/a flexicoking unit, 600,000 t/a gas fractionation unit, as well as terminals, tank farm, seawater desalination and utilities.
Through MES solution, SUPCON helps Hengyi Industries optimize production management process, and build a petrochemical enterprise production and management application service platform. The solution achieves the data consistency and sharing within the whole plant, and integrate database and ERP system, so as to provide scientific decision basis for enterprise leaders. In addition, it optimize resource utilization, reduce material consumption and energy consumption, improve lean production management, and enhance profitability and core competitiveness for Hengyi Industries.
Hengyi Industries is a typical process industry enterprise. The user tends to build a MES platform with more intelligent production, operation and informatization.
SUPCON MES solution consists of three layers: performance layer for leadership decision-making through enterprise portal; operation management layer for real-time production operation and control through function modules such as plan management, scheduling management and inventory management; basic layer with data support to ensure the stable operation of each application in above layers.
SUPCON MES solution consists of performance layer, operation management layer and basic layer. It helps to better manage the production and reduce unnecessary resource waste with functional modules covering production and monitoring, operation management, material balance, tank farm management, energy management, auxiliary materials management, measuring instruments, document management, etc.
Centralized Data & Decision Making Assistance
The system can automatically collect production data and perform manual calibration to generate production, energy and statistical reports. In addition, it integrates a real-time database containing more than 50,000 bits of digital information. Through the system platform and enterprise WeChat push, the alarm information will be reminded to relevant personnel in the first time to improve the control ability.
Business Process Management & Visualized Reports
Through the establishment of production model, the business process can form a closed-loop management system. Report management system provides a platform for manger to query production data directly by realizing the production resource sharing and data basis.
Time and costs are minimized thorugh full electronization of production scheduling process including shift log, post operation record, stabilization rate, professional report, technical document, etc.
Production Monitor and Control
SUPCON MES provides a comprehensive, detailed and intuitive statistical analysis interface with the digital cockpit, providing data support for managers and greatly improves decision-making efficiency.
Hengyi Industries PMB project, a ten-million-ton refinery and petrochemical integrated plant, was jointly constructed by Strategic Development Capital Fund (SDC) of the Brunei government and Zhejiang Hengyi Group Co., Ltd.
The project covers 8 Mt/a vacuum distillation unit , 2.35 Mt/alight hydrocarbon recovery unit, 1.5 Mt/a aromatic integrated unit (PSA), 1.3 Mt/a kerosene hydrofining unit, 2.2 Mt/a diesel hydrotreating unit, 2.2 Mt/a hydrocracking unit and project refining unit, 100 t/h acidic water stripper, 500 t/h solvent reclamation unit, 2×60,000 t/a sulfur recovery and exhaust gas treatment unit, 1 Mt/a flexicoking unit, 600,000 t/a gas fractionation unit, as well as terminals, tank farm, seawater desalination and utilities.